PRINTING BELT DRIVING SYSTEM

The Printing Belt is driven with gearing by twin AC Digital Servo Motor being operated by the numerical control method. The Printing distance is set by the digital switch manipulation in the main control unit. The printing belt can be fed repeatedly, fast and accurately. Because of driving by twin AC Servo Motors, the printing accuracy with high precision is always kept regardless of the printing belt tension. Operator can choose one among the continuous driving, and manual or automatic driving.

BELT REPEAT RANGE

Belt Repeat Range is able to be changed by 0.1mm each from 0.1mm to 9999.9mm. However, in the case of adapting continuous Heating & Pressing Device, Belt Repeat Range is controlled from 400mm to 2,400mm.

SQUEEGEE DRIVING SYSTEM

Each printing unit is driven by an AC Servo Motor with single and synchronized driving. Squeeging can be converted in three modes. The drive force is smooth stopping and driving as well as offering a speed change with variation from Max. 3.0mm/sec to Min. 0.1mm/sec. During the setting of the stroke length, detail adjustment and the change of printing width, the drive is adjusted and automatically driven in accordance with the printing speed.

SCREEN UP/DOWN SYSTEM

In case of Frame’s driving by hydraulic system, big noise and oil leakage are happened, also it needs larger room. To minimize the noise in screen up/down, we have developed “Screen up/down system using CAM device” so installed two(2) AC Servo Motor to left, right each side. Operator can control it by main panel’s operating, also it’s possible to control the up/down speed. (Especially, our company has got the patents for this Screen up/down system from our Government in 1999)

With the overall trend of reduction in total international carbon emissions, Printing and dyeing industry is facing severe pressure on energy conservation and emission reduction. The cost of raw materials, water, electricity, and steam continues to rise. The bath ratio to reduce the dyeing production cost is far from being able to meet the needs of our customers. The company focuses on the increasing demand of customers for "machine substitution", "intelligence", "integration", and "standardization". Basuni continues to use modern high-tech intelligent technology to integrate advanced production technology and methods. Inject the company’s products, design and produce a new generation of BSN-OE ecological levelling machine, implement standardization, quantification, and data management of the dyeing process, so that the dyeing process can realize a true "foolish" and "intelligent" rope-like fabric dyeing machine. For customers to win a seat in the fierce market competition.

1. Prepare the water tank system

The use of the preparation tank can accurately measure the amount of water to ensure the accuracy of the bath ratio; prepare hot water in advance to reduce the wrinkle phenomenon of the cloth surface, and the preparation tank has the function of pre-adding additives, which can realize the central automatic injection of dyes and additives.

2. Unique horizontal dye liquor circulation system

This system can add the dyestuff to the main vat for dilution, and directly add it to the main pump port instead of the traditional dyeing machine injecting material, avoiding the phenomenon of fabric segmentation, and can make the dyeing liquid fully mixed in the main vat.

3. Automatically adjust nozzle system

This system can set detailed nozzle pressure and flow parameters according to different types and weights of fabrics, and the nozzles can automatically adjust the gap size to achieve the consistency of the fabric surface style and avoid the need for manual replacement of old-style fixed nozzles. , The problem of not many specifications selection, and has the automatic nozzle cleaning function, completely avoiding the phenomenon of old-fashioned nozzle clogging.

4. Octopus uniform water distribution system

This system can make the flow of the dye liquor to the nozzle reach a uniform distribution, and avoid the uneven flow caused by the uneven flow caused by the traditional dyeing machine's multi-stage distribution.

5. Smart washing system

The system can set the lowest water-bath ratio by itself according to different fabrics, colors, and loads. Actively detect the salt content and chromaticity data of the dyeing liquor water, so that the washing effect is accurate and reproduced every time, which replaces the disordered water use caused by the traditional set fixed washing process.

Parameter:

Dimension: 4500X 3400 X 6000 MM

Useful Width: 2300MM

Speed: 100 M/MIN

Power Supply: 380V/50HZ

Motor: 4KW

Transmission Type: Variable Frequency adjust, fabric tensionless running.

Centering Type: Infrared photoelectric detection, pneumatic driving centering.

Untwisting Type: Automatically or Manual

Fabric Inlet Form: Rope Form

Fabric Outlet Form: Flat Form

Feature:

Suitable for tubular fabric to slit the fabric into finished fabric or detwist rope form fabric after fabric extracting or dyeing, have both automatic slitting and untwisting function;

Automatic slitting head which could slit the tubular fabric into open width fabric orderliness;

Rope form knitting fabric or woven fabric could automatic untwisting, automatic centering, expanding, outlet fabric in folding form;

Fabric Slitting and fabric expanding running at the same direction, no need to replace position when operate;

100 % untwisting effect;

Optional: automatic rotary tray , easier to untwisting;

Parameter:

Dimension：3500×2800×2500MM

Speed：0-50 M/MIN(Adjusted freely)

Power Supply：380V

Motor：8KW

Useful width：2000MM

Rolling diameter：1500MM Unrolling diameter：1500MM

Edge-alignment Accuracy：±10MM

Accuracy of Counting Length：≤0.5%

Features:

Applied in textile, printing and dyeing enterprises; Suitable for the quality inspection for woven surface,

such as chemical fiber, pure cotton cloth materials, ect

PLC , Inverter control, adjust tension automatically, front and back independent drive;

Photoelectric automatic centering device;

Locking fabrics to take samples by pneumatic means, splice the left over of cloth through sewing machine;

Check-waiting fabrics will drive with large package (A-Frame) directly,

After fabric checked, direct-drive with large package to roll up, will keep pace with constant tension in the center.

With electronic code counter, high accuracy of measurement.

It could roll up from loose packing (Cloth Car) to large package (A-Frame),

or discharge fabric from large package (A-Frame) to loose packing (Cloth Car) in folding way ,

or discharge fabric from loose packing (Cloth Car) to loose packing (Cloth Car) in swaying means.

Function Skeleton Map:

Large package → Large Package

Loose packing → Loose Packing

Large package → Loose Packing

Loose package → Large Package

Advantages

Equipped with special air pre-heater which co-developed by CHOIL and Korea Polytechnic University

Easy assembling and disassembling of Air pre-heater on thermal oil heater

Compact structure by on the thermal oil heater

Cleaning and maintenance are easy by opening both front & back doors

Reuse heat that goes out chimneys and reduce energy-use in an Eco-friendly way

Significantly reduce exhaust gas temperature from 300 degrees to 100 degrees

Manufacture customized products that meet customers’ required specifications from A~Z

Provide the best quality products produced by 25 years old craftsmanship

Easy maintenance by opening and shutting of the front wind box door

Features:

Fast, high-volume production of Screens

Advanced media system for long unattended print runs

1440x720 dpi max. resolution

Take-up unit included

Extremely cost-effective, designed exclusively for the printer

Dual eight-channel inkjet heads

Introduction

With dual staggered print heads, an integrated tri-heater system, rigid industrial design and high-capacity 1-liter ink cartridges available in 4 colour configurations, the printer is built for optimum performance and productivity.

The inkjet textile printing technology has been rapidly getting accepted in the past few years. The history of applying inkjet to textile printing is rather long, as an alternative convenient method to conventional printing technology. It was expected to be suitable for quick delivery, short-run production and photographic print, which is difficult to achieve with existing analog technology. Some advanced users have already used inkjet for years to manufacture a wide variety of products. Recently, however, improved reliability of inkjet printers, along with the introduction of digital technology in design process has made this technology a realistic option to be utilized for mass-production. Market expectation for more productive inkjet textile printer has also contributed to this new trend.

Parameter:

Type: overturning cloth by current

Max quantity : 200KG

Max overturning speed: 120M/MIN

Size of drum : Φ250X4800mm

Motor: 7.5KW+0.37KW

The widest diameter of rolling clothing: 500MM

Dimension: 7900X900X2420 MM .

Feature:

Applicable for fabric turning before dyeing and water washing for tubular fabric;

Dual-tube design ,control the fabric feeding and discharging with air flow;

Without damage and clamping mark when unloading fabric with smooth fabric movement;

Feed fabric at high speed, high feeding volume, high efficiency.

Parameter:

Dimension: 4500×3400×6000MM

Useful Width: 2300MM

Speed: 100 M/MIN (Adjusted freely)

Power Supply: 380V

Motor: 4 KW

Untwisting Type: Automatically or Manual

Centering Type: Infrared photoelectric detection, pneumatic driving centering.

Driving Type: AC frequency conversion speed regulate

Inlet Form: Rope Form Fabric

Outlet Form: Flat Form Fabric

Feature:

Suitable for cotton. linen. fiber. towel and silk which could be untwisted from rope form fabric into flat form fabric after rope form fabric boiling off . whiten and dyeing;

Ideal equipment for rope form fabric to scouring、whiten、dyeing after extraction、detwist, scutching、drying、setting in printing and dyeing industrial , improve production efficiency;

Inverter control, simple operate;

Automatic untwisting device. centering device, also for thinness and softness fabric to untwist.

Little occupation area, proper height, stable performance;

Parameter:

The width of roller stripper surface :2500mm , effective width of the fabric :2300mm

Main motor power:750W+1/10 speed reducer + inverter control;

Auxiliary motor: 750W+1/10 speed reducer + inverter control;

Roller motor: 370W;

Hydraulic pressure motor: 750W ,

Spreading roller motor: 200W

Speed of edge sewing:35m/min

Needle pitch :5MM~15MM ,it could adjust freely;

Requirement of air pressure : 6-8 kg /cm；

Power supply: three phase 380V/50HZ;

Dimension: 4270x2800x2710mm

Feature:

Applicable for knitting fabric before dyeing and after pre-setting for double back the fabric ,then sewing the fabric edge, especially fits for rubber Stretch Fabrics(LYCRA SteamVelour);

Using infrared electric eyes to track the hydraulic pressure subtense and edge doubling automatically.

Automatically centering when fabric infeeding, and has the separator equalizer roller to flatten the fabric;

Adopt imported sewing machine (Kansai, Japan)

Inverter、PLC synchro control, moving steady.